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The Second Generation ZX-10R

Fast is a relative term. It's a logical term that requires reference to another object in order to correlate the term. If that sounds confusing, I believe this will simplify things - As a propeller powered aircraft can't be compared to a jet aircraft, street cars cannot be compared to street motorcycles. Here's an example: The world speed record for a piston powered airplane is around 500 MPH. That sounds fast, until we compare it to a jet. As jets go, the SR-71 Blackbird is pretty fast. The Blackbird has flown 2,193 MPH. Jets must be compared to jets.

That brings us to another point. Fast can have different meanings. Top speed is one meaning, but when I speak of fast, I mean acceleration. I look at zero to sixty, zero to one hundred, quarter mile trap speeds, that sort of thing. Based on acceleration, nothing equipped with automotive license plates is as fast as the ZX-10R. That's because in the motorcycle world, the ZX-10R is horrifically fast. It's 9.76 in the quarter mile at over 149 MPH fast. 182 MPH electronic speed governor fast. It's close to as fast as someone can go, and still be on the ground - fast.


The second generation Kawasaki ZX-10R was released in 2006. It's job was to replace the best superbike on the planet - the 2005 10R.

The first generation 10R was good, but it wasn't perfect. At the 2006 introduction, Kawasaki's Vice President of Planning and Marketing, Barry Beehler, said the 2004 ZX-10's designers made too many engineering tradeoffs. They succeeded in building the lightest, fastest, baddest sportbike on the planet, but it wasn't a competitive race platform. On top of that, it was hard to ride at speed. Most superbike owners don't ride on racetracks. However, every superbike buyer wants the lightest liter bike, that posts the quickest lap times, biggest dyno numbers, lowest ET, and highest top speed. Whether they as an owner can use that performance is irrelevant. It's an ego thing - mine is better, period.

Kawasaki's goal was to address the first-gen's problems, while retaining buyers whose loyalties lie with owning the best, rather than a particular brand. The motorcycle world was paying strict attention when Kawasaki rolled out the new 10R. Hachette Filipacchi Médias is the world's largest magazine publisher. According to their publications, the 2006 10R "crushed" it's competition. A competing publication, Sport Rider magazine, said the new 10R had a lower ET and a higher trap speed than the 2006 R1, GSXR-1000, and 1000 CBR. On top of that, the second generation 10R won the annual Master Bike competition both years of production. Kawasaki was able to pull off what many manufacturers have trouble with; improving upon a successful product.

One area that needed work was the first generation's transmission. Missed shifts plagued the first generation 10R. On the second gen, Kawasaki strengthened the crankcase and tightened the shift mechanism tolerances. Internally, all of the transmission splines were barrel ground to remove burrs and other defects. Externally, a larger shifter and linkage assembly were used. Somewhere along the line, the shift issue was eliminated .

Another problem with the first gen was head shake. Kawasaki addressed that issue by adding a steering damper. Rather than going cheap, they worked with Öhlins and developed a "ZX-10R specific" damper. The new adjustable steering damper was a twin-tube design with a relief valve. The second tube acts like a reservoir tank, and the damper internals ensured stable damping performance even under race conditions. Even if the damping fluid within the cylinder gets hot, it will not froth. Rather than hiding an inferior friction stick below the steering stem, Kawasaki put this high end unit right on top of the triple clamp.

The previous generation's "hard to read instrument cluster" was also replaced. The new instrument cluster features an analog tach and redesigned TFT LCD. Both the tach and gauges are illuminated from behind with LEDs. The illumination is adjustable for four levels of brightness. The previous lap timer and clock functions were retained. The new gauge also uses technology that projects it's image. This gives the illusion that the display is further away. Doing so allows the rider's eyes to re-focus faster when going from the road, to the gauges, and back.

There were also a number of chassis changes based around improved roll response and rear grip. The engine was moved 20mm higher in the frame. Also, the cylinder head was tilted up 3 degrees (from 20 to 23 degrees). These changes resulted in more centralized mass and aided high speed stability. The steering head was moved forward 15mm, and the rake was moved out to 24.5 degrees. This increased caster and shifted the chassis weight bias rearward. Speaking of rearward, the swingarm is new. From the pivot to the axle, the new swingarm is slightly shorter. It was also designed to have enough room for larger, race-spec tires. The new swingarm pivot was lowered 10mm to reduce he chain's torque effect and improve traction. It has massive bracing at the bottom and is engineered to be torsionally very stiff, yet offer nominal lateral flex.

The engine's bore and stroke remained the same, but there were a number of other changes. One of the more obvious changes was the enlarged ram air duct. What's not so obvious is the entire rest of the intake tract was revised. The air-box, throttle bodies (dual valve 43 mm units), intake port, and intake valves were all changed. Optimizing the intake tract allowed for a 1mm reduction in the intake valve diameter (30mm versus 31mm). The smaller valve size increased intake velocity, creating more efficient cylinder fill. The fuel side of the equation was assisted with a remapped ECU and a more aggressive throttle pulley. The injectors were upgraded to ultra-fine-atomizing units that spray minute, 50-micron droplets. This is opposed to the first gen injectors, which sprayed 70 micron droplets. These new injectors were re-angled, and moved closer to the intake valves.

A new and slightly heavier crank was employed. The heavier crankshaft came with a bigger flywheel. This extra mass allows the motor to rev in a more linear fashion. That improved off-corner acceleration and helped tame the first gen's tendency to wheelie under hard acceleration. The second gen continued to use a slipper clutch. This made corner entries more controllable. The slipper clutch also makes it easier to maintain steady lever pressure during braking, because there's no need to rev match during downshifting. Coupling the new clutch with the heavier crank increased predictability and engine braking consistency on downshifts, regardless as to where they're made within the rev range.

The aforementioned raising of the engine also allowed the generator to be relocated from behind the cylinders, to the left end of the crankshaft. Along with not giving up any cornering clearance, this change eliminated the friction related power loss of the old gear-driven system. All these changes resulted in an engine with the same peak horsepower numbers, a more linear power delivery, and able to meet the increased smog requirements from both the US and abroad. The new 10R also featured dual under-tail exhaust canisters. The new canisters added some weight, but allowed the 10R to meet noise restrictions and breathe.

Aesthetic changes also proved beneficial. The new front cowl design is very aerodynamically efficient at higher speeds. The sculpted fuel tank conforms to the rider's legs. It's narrow at the rear, allowing riders to hug the tank with their knees and stay out of the air flow. Both front and rear turn signals were integrated with the bodywork to reduce wind resistance. The reshaped tail section improved rear airflow, reducing drag inducing turbulence.

The first generation did weigh less, but the second generation 10R had a lot of additional features.

  • Reduced mechanical loss
  • Improved combustion efficiency
  • Meeting Euro-III emissions regulations while maintaining the HP output of the 2005 model
  • More linear power delivery
  • Improved cornering performance
  • Improved rear traction
  • Revised suspension geometry
  • A high-quality steering damper

In many ways, the second generation is better than the first. The second generation 10R has tons of torque. Kawasaki has smoothed power delivery so that it pulls cleanly out of corners. It's stable, has fantastic brakes, and the previous generation's headshake has been cured. Unfortunately for me, there is still one problem. It still has too much engine. Kawasaki has cured the previous generation's thermonuclear all-on throttle, but this bike will still stand up in any gear. For me personally, a bike that runs nines in the quarter at 150 and tops out at 190 MPH is a little too much. If I lived in an area where the roads were flat and straight, maybe. I'm surrounded by canyons. That's strictly "gas, brake, turn, gas, brake, turn" territory. That, and maybe I'm a little too old.


Specifications

Engine
Type Liquid cooled in-line four cylinder
Displacement 998cc
Bore and Stroke 76 x 55 mm
Compression ratio 12.7:1
Valvetrain DOHC four valves per cylinder
Maximum power 173 @ 11,700 RPM
Maximum power with RAM air 181 @ 11,700 RPM
Torque 85 @ 9,500 RPM
Fuel System Fuel injection with four 43mm throttle bodies
Ignition System Digital
Transmission Six speed
Frame
Type Backbone/Twin-tube, aluminium
Rake 24.5°
Trail 102mm
Wheel travel Front 120mm
Rear 125mm
Tires Front 120/70-ZR17
Rear 190/55-ZR17
Suspension
Front 43 mm inverted fork with top-out springs
Rear Bottom-Link Uni-Trak with gas-charged shock and top-out spring
Brakes
Front Dual semi-floating 300 mm petal discs with dual radial-mount, opposed 4-piston, 4-pad callipers
Rear Single 220 mm petal disc, single-bore pin-slide
General
Fuel capacity 17 liters / 4.5 gallons
Dimensions (L x W x H) 81/2" x 27.75" x 44.5" / 2,065 mm x 705 mm x 1,130 mm
Seat Height 32.5" / 825mm
Dry weight 386 pounds / 175 KG


A little eye candy


Enlarged ram air duct

Dual exhaust


Naked front end

New throttle bodies

Naked rear view


Throttle bodies from another angle

Four into two, into cats, into one


Rear damper

Front dampers


New gauges

Front brakes

ZX-10R and Ninja are registered trademarks of Kawasaki Motors Corporation, U.S.A. This website is not affiliated with, sponsored by, nor authorized by Kawasaki Motors Corporation, U.S.A., nor any of it's affiliates or subsidiaries.

© 2009 Marcus Blair Fitzhugh

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